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F10 535i DIY - Front Brake Disc and Pad replacement


Andrew

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This is a guide on how to change the front brake disc and pads on all F10, F11 and F07 models.  The only difference between the models is the physical size of the disc and pads.  The smaller brakes use a 7mm Allen key for the caliper slide bolts and the 348 x 36 discs (on the 535i) need a 9mm Allen key for the slide bolts.  I had to go out and buy a 9mm Allen key specifically for this job as very few tool sets have a 9mm Allen key! 

Tools needed

17mm socket
18mm socket
E16 Torx socket
6mm Allen Key
9mm Allen Key or 7mm Allen Key
Pry bar
Ratchet
Breaker bar
Torque wrench – 140Nm wheel bolts
Piston retract tool
Brake bleeding equipment

Parts needed

Nearside disc                                   34116785669
Offside disc                                       34116785670
Pads and wear sensor (Value line)  34112449268

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Jack up the front axle of the car and support it.

See this post on how to do that.

Remove each road wheel to expose the brakes.

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Prevent the disc from turning while you slacken the brake discs securing screw with a 6mm Allen key

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Prize out the two rubber bungs on each caliper slide bolts.  That’s the two 18mm hex caliper cradle bolts to the right in the picture.

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Pry out the caliper spring clip

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Ease up the clips holding the wear sensor wiring in place on the nearside only on the front axle.

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Unclip the wear sensor wiring from the various brackets and clips

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Follow the wiring up to the junction box on the wheel arch liner/inner wing and unplug the sensor.

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The is the other end of the wear sensor, it is clipped into the inner pad on the offiside.

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Using the 9mm Allen key undo the two caliper slide bolts, you might need a pair of long nosed pliers to help fish them out of the rubber sleeves

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Prize up the caliper out of its cradle, it might need a bit off wiggling to get the pads past any lip on the disc.

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Slacken the 18mm caliper cradle bolts and remove them from the hub carrier.  I’m supporting the caliper on an upturned builders bucket.

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Using a 11mm spanner crack open the bleed screw so that when you push back the pistons….

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…the old fluid goes out of the system rather than pushed back into it.

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Ready for fitting the new pads now that the piston is pushed fully home.

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Clean up the hub mating face.  This wants to be as clean and smooth as possible to prevent any complaints about vibration under braking.  Now is also a good time to debate about replacing the brake splash shields and inspect your wheels bearing for noise now that it isn’t restricted by any brakes.

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I used my wheel alignment pins and a wheel bolt to help line up the new disc so that it sits squarely on the larger shoulder of the bearing hub face.  Start the disc retaining screw with a 6 mm Allen key.

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Before refitting the caliper cradle clean it up and lubricate the contact points with the new pads with the correct grease.  I used Copperslip, and I can hear the purists on here tutting.  I’ve used it sparingly and never had an issue.  When my 20 year old pot of copperslip ran out and to prevent any possible galvanic corrosion, I have since changed to ceramic grease. 

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Fit the outer pad onto the cradle, picture above shows the outer pad contact points on the cradle.  Tighten the caliper cradle retaining bolts to 110Nm

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Clean up the slide bolts, clip the inner pad to the piston and lift the caliper back onto the cradle and over the outer pad. Tighten the slide bolts to 55Nm if it’s the 9mm Allen key or 30Nm if it’s the 7mm Allen Key slide bolts.  On the nearside, clip in the new pad wear sensor to the pad and re-route the cable to the plug and shut over the weatherproof box.

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Tighten disc retaining screw to 16Nm.  Refit road wheel and road test.

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I checked the temperature of both the discs and they were more or less equal so no binding or out of balance forces.  Brake pedal was firm and no vibration was felt.

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Only fit for weighing in.

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Probably best these were changed just before the MOT.

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OEM pads are Galfer 5027.  I'd never heard of this make before.  The genuine ones I fitted were also Galfer.

With the new pad wear sensor fitted, it is now possible to reset the idrive service requirement.  See this post on how to do that.

This was done back in January 2019. I also changed the brake fluid in the front calipers at the time.  See this post on how to do that

 

I have since removed the brakes again to do the wheel bearing so there is some better pictures in this thread below.

 

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  • 2 weeks later...

Very helpful. I've attached a quote I've received via BMW for my F07, from a relatively local dealership in London. Si you can see how much you might save by going down the DIY route. Last time I checked their hourly rates they were £200. So £496 for a pad change all round, rising to £1170, including discs! So, is this typical, or on the high side? I haven't asked any local independent specialists for quotes yet.

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I've also run some checks for prices at dealerships outside London, with the expectation they would be cheaper. Well I was wrong, Southend, St Albans, Milton Keynes and Birmingham were all more expensive?

Does anyone have any recommendations for independent specialists for this work in London / South East UK? (Assuming this doesn't breach forum rules).

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